Mechanical Packaging

Enclosure Design & Integration

Develop durable and space-efficient housings for lighting components. Ensure seamless integration of lighting systems within vehicle architectures. Design for manufacturability, ease of assembly, and serviceability.

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Material Selection & Optimization

Choose materials that offer strength, durability, and thermal stability. Optimize weight, cost, and environmental impact while meeting industry standards. Evaluate new materials for improved performance and sustainability. Design heat dissipation solutions, such as heat sinks and venting strategies. Work with thermal engineers to ensure efficient cooling and prevent component degradation. Simulate and test thermal performance under real-world conditions.

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Structural & Vibration Analysis

Conduct FEA (Finite Element Analysis) to assess structural integrity. Ensure resistance to vibrations, shocks, and mechanical stresses in automotive environments. Optimize designs for durability under extreme conditions.

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Sealing & Protection

Design waterproof and dustproof enclosures to meet IP (Ingress Protection) ratings. Implement gaskets, seals, and coatings to protect against environmental exposure. Ensure compliance with automotive safety and regulatory standards

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Prototyping & Testing

Develop prototypes using 3D printing and other rapid prototyping methods. Conduct validation testing for mechanical strength, thermal performance, and environmental resistance. Collaborate with suppliers and manufacturing teams for production readiness

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Collaboration & Documentation

Work closely with optical, electronic, and software engineers to ensure seamless integration. Maintain detailed documentation for design specifications, test results, and compliance reports. Support production teams in resolving mechanical design challenges.

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Interested in hearing more about our services and capabilities? Please complete this form and one of our team will get back to you. Alternatively, call us on +44 2476-158111

If you’re interested in working with us, please got to our careers page